Sikadur®-61
Flexible Epoxy-PU hybrid adhesive & sealant
Sikadur®-61 is a 2- part flexible hybrid adhesive with unique mechanical properties based on a mix of epoxy, PU and special fillers. It bonds to concrete, masonry, steel and other construction materials and is elastic with very good mechanical properties. Temperature range +10 °C to +35 °C. Internal and external use.
- Elastic with very good mechanical strength
- Easy to mix and apply
- Very good adhesion to concrete, steel and masonry
- Good adhesion to many other construction materials
- Thixotropic: non-sag in vertical and overhead applications
- Hardens without shrinkage
- Different coloured components (for mixing control)
- No primer required
Usage
The Product is used as an adhesive for:- Strengthening of masonry structures
- Bonding of concrete joints
- Bonding of concrete, steel, wooden and masonry substrates
- Filling of horizontal control and construction joints with little or no movement
- It can be used as a safety sealant (non-pick)
- Sealing non-structural static cracks
Advantages
- Elastic with very good mechanical strength
- Easy to mix and apply
- Very good adhesion to concrete, steel and masonry
- Good adhesion to many other construction materials
- Thixotropic: non-sag in vertical and overhead applications
- Hardens without shrinkage
- Different coloured components (for mixing control)
- No primer required
Packaging
Parts A+B | 4.5 kg pre-batched unit |
Colour
Part A | light grey |
Part B | dark grey |
Part A+B Mixed | concrete grey |
Product Details
Chemical Base
Epoxy and PU resin with selected fillers
Shelf Life
18 months from date of production
Storage Conditions
The product must be stored in original, unopened and undamaged sealed packaging in dry conditions at temperatures between +5 °C and +30 °C. Always refer to packaging.
Density
Component A | (1.40 ± 0.1) kg/l at +23 °C |
Component B | (1.75 ± 0.1) kg/l at +23 °C |
Mixed resin | (1.50 ± 0.1) kg/l at +23 °C |
Viscosity
135 Pa·s at 23 °C
Shore A Hardness
~90 | (ASTM D2240) |
Tensile Strength
Cured 1 day at +23 °C | ~2.45 MPa (200 mm/min) |
Cured 2 days at +23 °C | ~4.50 MPa (200 mm/min) |
Cured 7 days at +23 °C | ~6.50 MPa (200 mm/min) |
Tensile Adhesion Strength
Curing Time | Substrate | Curing Temperature | Adhesion strength |
7 days | Concrete dry | +23 °C | > 6.5 MPa (100 % concrete failure) |
7 days | Concrete mat damp | +23 °C | > 5.5 MPa |
Shear Adhesion
Lap shear strength on CFRP (10 mm overlap) | ~5.4 MPa |
Lap shear strength on steel (10 mm overlap) | ~8.5 MPa |
Tear Strength
Cured 1 day at +23 °C | ~11.0 N/mm |
Cured 2 days at +23 °C | ~14.5 N/mm |
Cured 7 days at +23 °C | ~19.7 N/mm |
Service Temperature
Maximum | +45 °C |
Minimum | -20 °C |
Glass Transition Temperature
~+50 °C | (EN 12614) |
Reaction to Fire
D-s2,d0; Cfl-s1 | (EN 13501-1) |
Application
Mixing Ratio
Part A : Part B | 2 : 1 by weight |
Layer Thickness
Maximum | 40 mm |
Minimum | 5 mm |
Sag Flow
Non-sag up to 30 mm layer thickness
Product Temperature
Maximum | +35 °C |
Minimum | +10 °C |
Ambient Air Temperature
Maximum | +35 °C |
Minimum | +10 °C |
Substrate Temperature
Maximum | +35 °C |
Minimum | +10 °C |
Pot Life
Temperature | Pot Life |
+10 °C | ~120 min |
+20 °C | ~60 min |
+30 °C | ~30 min |
Open Time
Temperature | Pot Life |
+23 °C | > 110 min |
+30 °C | ~110 min |
Consumption
(1.5 ± 0.1) kg/m2 per mm of thickness.
Consumption depends on the roughness and absorbency of the substrate.
Note: Consumption data is theoretical and does not allow for any additional material due to surface porosity, surface profile, variations in level, wastage or any other variations. Apply product to a test area to calculate the exact consumption for the specific substrate conditions and proposed application equipment.
SUBSTRATE QUALITY
CONCRETE / MASONRY / MORTAR / STONE
Concrete and mortar must be at least 3–6 weeks old. Substrate surfaces must be sound, clean, dry or matt damp. Free from standing water, ice, dirt, oil, grease, coatings, laitance, efflorescence, old surface treatments, all loose particles and any other surface contaminants that could affect adhesion of the adhesive.
STEEL
Surfaces must be clean, dry, free from oil, grease, coatings, rust, scale, all loose particles and any other surface contaminants that could affect adhesion of the adhesive.
WOOD
Substrate surfaces must be sound, clean, dry and free from dirt, oil, grease, coatings, all loose particles and any other surface contaminants that could affect adhesion of the adhesive.
SUBSTRATE PREPARATION
CONCRETE / MASONRY / MORTAR / STONE
Substrates must be prepared mechanically using suitable abrasive blast cleaning, needle gunning, light scabbling, bush hammering, grinding or other suitable equipment to achieve an open textured gripping surface profile.
STEEL
Surfaces must be prepared mechanically using suitable abrasive blast cleaning, grinding, rotating wire brush or other suitable equipment to achieve a bright metal finish with a surface profile to satisfy the necessary tensile adhesion strength requirement. Avoid dew point conditions
before and during application.
WOOD
Surfaces must be prepared by planing, sanding or other suitable equipment.
ALL SUBSTRATES
All dust and loose material must be completely removed from all substrate surfaces before application of the product by vacuum / dust removal equipment.
MIXING
IMPORTANT
Maintaining workability and handling time.
When using multiple units during application, do not mix the following unit until the previous one has been used.
PRE-BATCHED UNITS
- Mix only the quantity which can be used within its pot life
- Prior to mixing all parts, mix part A (resin) briefly using a mixing spindle attached to a slow speed electric mixer (max. 300 rpm).
- Add part B (hardener) to part A and mix parts A+B continuously for at least 3 minutes until a uniformly coloured smooth consistency mix has been achieved.
- To ensure thorough mixing pour materials into a clean container and mix again for approximately 1 minute. Do not over mix. Mix full units only. Mixing time for A+B = 4.0 minutes
APPLICATION
IMPORTANT
Creep
Sikadur® resins are formulated to have low creep under permanent loading. However due to the creep behaviour of all polymer materials under load, when using adhesive for structural applications, the long term structural design load must account for creep.
- Generally the long term structural design load must be lower than 20−25 % of the failure load.
- A structural engineer must be consulted for design calculations for specific structural applications.
- Apply mixed adhesive to the prepared surfaces with a spatula, trowel or notched trowel.
- For optimum adhesion, apply adhesive to both surfaces that require bonding.
- For heavy components positioned vertically or overhead, provide temporary support until the Product has fully hardened or cured.
Note: Hardening and curing will be dependent on ambient temperatures.
CLEANING OF TOOLS
Clean all tools and application equipment immediately after use with Sika® Colma Cleaner. Hardened material can only be removed mechanically.