Sikadur®-32+
Sikadur®-32+ is a moisture tolerant, structural, 2-part adhesive, based on a combination of epoxy resins and special fillers, designed for use at temperatures between +10 °C and +30 °C.
- Suitable for dry and damp concrete surfaces
- Easy to mix and apply
- Very good adhesion to most construction materials
- Hardens without shrinkage
- Differently coloured components for mixing control
- No primer needed, increases productivity and saves time
- Very good initial and final mechanical strength
- Impermeable to most liquids and water vapour
- Good resistance to specific chemicals
Usage
The Product is used as a structural adhesive for bonding the following:- Fresh concrete to hardened concrete
- Concrete elements
- Hard natural stone
- Ceramics and fibre cement
- Mortar, bricks, masonry and render
- Iron and steel
- Wood
- Small anchors
- Fasteners
- Railway fasteners
- On prepared dry and matt damp concrete surfaces
- On prepared metal surfaces
Advantages
- Suitable for dry and damp concrete surfaces
- Easy to mix and apply
- Very good adhesion to most construction materials
- Hardens without shrinkage
- Differently coloured components for mixing control
- No primer needed, increases productivity and saves time
- Very good initial and final mechanical strength
- Impermeable to most liquids and water vapour
- Good resistance to specific chemicals
Packaging
| Pre-batched unit Part A + Part B | 1.0 kg container |
| Pre-batched unit Part A + Part B | 4.5 kg container |
| Part A (of 22.5 kg kit) | 7.5 kg container |
| Part B (of 22.5 kg kit) | 15 kg container |
Colour
Part A | Light grey |
Part B | Dark grey |
Parts A+B mixed | Concrete grey |
Product Details
ENVIRONMENTAL INFORMATION
Contributes towards satisfying Materials and Resources (MR) Credit: Environmental Product Declarations: Option 1 under LEED® v4.1 — 1 point
Contributes towards satisfying Materials and Resources (MR) Credit: Material Ingredients: Option 2 under LEED® v4.1 — 1 point
Environmental Product Declaration (EPD) in accordance with EN 15804. EPD independently verified by Institut für Bauen und Umwelt e.V. (IBU)
Chemical Base
Epoxy resin
Shelf Life
24 months from date of production
Storage Conditions
The Product must be stored in original, unopened and undamaged sealed packaging in dry conditions at temperatures between +5 °C and +30 °C. Always refer to the packaging.
Refer to the current Safety Data Sheet for information on safe handling and storage.
Density
Mixed resin at +23 °C. | (1.5 ± 0.1) kg/l |
Product Declaration
EN 1504-4: Structural bonding
EN 1504-6: Anchoring
Compressive Strength
61 N/mm2 | (EN 12190) |
Curing time | +10 °C | +23 °C | +30 °C |
1 day | 5 N/mm2 | 35 N/mm2 | - |
3 days | 40 N/mm2 | 42 N/mm2 | 55 N/mm2 |
7 days | 45 N/mm2 | 48 N/mm2 | 60 N/mm2 |
14 days | 51 N/mm2 | 52 N/mm2 | - |
Modulus of Elasticity in Compression
Cured 14 days at +23 °C | 3300 N/mm2 |
5000 N/mm2 | (EN 13412) |
Flexural Strength
Curing time | +10 °C | +23 °C | +30 °C |
1 day | 10 N/mm2 | 18 N/mm2 | - |
3 days | 35 N/mm2 | 37 N/mm2 | - |
7 days | 40 N/mm2 | 40 N/mm2 | 35 N/mm2 |
14 days | 42 N/mm2 | 42 N/mm2 | - |
Modulus of Elasticity in Flexure
Cured 14 days at +23 °C | 3700 N/mm2 |
Tensile Strength
Curing time | +10 °C | +23 °C | +30 °C |
1 day | 10 N/mm2 | 16 N/mm2 | - |
3 days | 28 N/mm2 | 30 N/mm2 | - |
7 days | 34 N/mm2 | 35 N/mm2 | - |
14 days | 36 N/mm2 | 37 N/mm2 | - |
Shear Strength
11 MPa | (EN 12615) |
Shrinkage
< 0.1 % | (EN 12617-1) |
Creep
Durability/Creep under tensile loads | ≤ 0.6 mm at load of 50 kN after 3 months |
Tensile Adhesion Strength
Pull-Out Resistance | ≤ 0.60 mm at load of 75 kN |
Pull-Out railway applications | No damage at 60 kN |
Fastening systems | 100 kN |
Bond or adhesion strength | Pass |
Curing time | Substrate | Curing temperature | Adhesion strength |
7 days | Concrete dry | +10 °C | > 3 N/mm2 100% concrete failure |
7 days | Concrete moist | +10 °C | > 3 N/mm2 100% concrete failure |
7 days | Steel | +25 °C | 15 N/mm2 |
Thermal Compatibility
Durability | Pass |
Coefficient of Thermal Expansion
(8.7 × 10−5 ± 0.1 × 10-5) 1/K linear expansion between +23 °C and +60 °C | (EN 1770) |
Reaction to Fire
Class C-s1,d0 Class BFL-s1 | (EN 13501-1) |
Electrical Resistivity
4.3 GΩ | (EN 50122-2) |
Resistance to moisture
Sensitivity to water | Pass |
Glass Transition Temperature
+64 °C | (EN 12614) |
Heat Deflection Temperature
Curing time | Curing temperature | HDT |
7 days | +23 °C | +47 °C |
Application
Mixing Ratio
Part A : Part B | 1 : 2 by weight or volume |
Layer Thickness
Maximum | 1 mm |
Sag Flow
Non-sag up to 1 mm thickness on vertical surfaces | (EN 1799) |
Product Temperature
Maximum | +30 °C |
Minimum | +10 °C |
Ambient Air Temperature
Maximum | +30 °C |
Minimum | +10 °C |
Dew Point
Beware of condensation.
Steel substrate temperature during application must be at least +3 °C above dew point.
Substrate Temperature
Maximum | +30 °C |
Minimum | +10 °C |
Pot Life
Temperature | Pot Life (200g) |
+10 °C | 120 min |
+23 °C | 45 min |
+30 °C | 35 min |
The pot life begins when Parts A+B are mixed. It is shorter at high temperatures and longer at low temperatures. The greater the quantity mixed, the shorter the pot life. To obtain longer workability at high temperatures, the mixed adhesive may be divided into smaller quantities. Another method is to chill Parts A+B before mixing (not below +5 °C).
Open Time
Temperature | Open Time |
+10 °C | 150 min |
+23 °C | 90 min |
+30 °C | 60 min |
Consumption
1.5 kg/m2 per mm of thickness, if used as a continuous layer.
0.7 kg/m2 –1.0 kg/m2 is the quantity normally needed for bonding wet fresh concrete to hardened prepared concrete.
For small anchors or fasteners (consumption in grams per hole):
| Hole / Rebar Diameter | 50 mm depth | 80 mm depth | 100 mm depth | 120 mm depth | 150 mm depth |
| 10 mm / 6 mm | 3.8 g | 6.0 g | 7.5 g | 9.0 g | 11.3 g |
| 12 mm / 8 mm | 4.7 g | 7.5 g | 9.4 g | 11.3 g | 14.1 g |
| 14 mm / 10 mm | 5.7 g | 9.0 g | 11.3 g | 13.6 g | 17.0 g |
Note: Consumption data is theoretical and does not allow for any additional material due to surface porosity, surface profile, variations in level, wastage or any other variations. Apply the Product to a test area to calculate the exact consumption for the specific substrate conditions and proposed application equipment.
SUBSTRATE QUALITY
CONCRETE, MASONRY, MORTAR OR STONE
Concrete and mortar must be at least 28 days old.
Substrates must be sound, clean, dry or matt damp but free of standing water. Substrates must be free of contaminants such as ice, dirt, oil, grease, coatings, laitance, efflorescence, surface treatments and loose friable material.
STEEL
Surfaces must be sound, clean, dry and free of contaminants such as dirt, oil, grease, coatings and loose friable material.
WOOD
Surfaces must be sound, clean, dry and free of contaminants such as dirt, oil, grease, coatings and loose friable material.
IMPORTANT
Siliconised surfaces
The Product will not adhere to substrates with a siliconised surface.
SUBSTRATE PREPARATION
IMPORTANT
Reduced adhesion due to surface contamination
Surface contaminants such as dust and loose material, including the contaminants generated during substrate preparation, can reduce the Product's performance.
- Before applying the Product, thoroughly clean all substrate surfaces using vacuum or dust removal equipment.
CONCRETE, MASONRY, MORTAR OR STONE
Suitable techniques for substrate preparation include the following:
-
Abrasive blast cleaning
-
Needle gunning
-
Light scabbling
-
Bush hammering
-
Grinding
- Prepare the substrate mechanically using a suitable technique.
The substrate has an open-textured, gripping surface profile.
STEEL
Suitable techniques for substrate preparation include the following:
-
Abrasive blast cleaning
-
Rotating wire brush
-
Grinding
- Prepare the substrate mechanically using a suitable technique.
The substrate has a bright metal finish (similar Sa 2.5 finish) with a surface profile to satisfy the necessary tensile adhesion strength requirement.
WOOD
- Prepare the substrate by planing, sanding or using other suitable equipment.
CERAMICS OR GLASS
- Prepare the substrate by sanding or using other suitable equipment.
MIXING
IMPORTANT
When using multiple units during application, do not mix the following unit until the previous unit has been used.
PRE-BATCHED UNITS
- Mix part A (resin) briefly using a mixing spindle attached to a slow speed electric mixer (max. 300 rpm).
- IMPORTANT Mix full units only. Add part A to part B.
- Mix parts A+B continuously for at least 3 minutes until a uniformly coloured smooth consistency mix has been achieved
- IMPORTANT Avoid entraining air into the mix by over-mixing. To ensure thorough mixing, transfer the mixture into a clean container and mix for 1 additional minute.
APPLICATION
IMPORTANT
Provide temporary support for heavy components positioned vertially of overhead
Full adhesion strength is not achieved before the Product has fully cured. Light objects may be bonded without using temporary support during curing. This is dependant on the weight of the object in relation to its size and texture of the surface in contact with the material. If the object is too heavy, it may slip or fall off.
Provide temporary support for heavy items until the Product has fully hardened.
BONDING APPLICATIONS
- IMPORTANT On damp prepared concrete substrates, always apply by brush and work the Product well into the substrate. Apply the mixed the Product to the prepared substrate by brush, roller, spray or trowel ensuring uniform and complete coverage.
- For optimum adhesion, apply the adhesive to both substrates that require bonding.
- For bonding wet fresh concrete to hardened prepared concrete, place the concrete whilst the resin layer is still tacky. Note If the product becomes glossy and loses tackiness, apply another coat and proceed to place concrete.
ANCHORING APPLICATIONS
- For small anchors or fasteners, clean the hole thoroughly with a special round steel brush and with compressed air (minimum pressure 6 bar), starting from the bottom.
- Once the hole is completely clean and free of any loose particles or dust, pour the Product in the hole, avoiding entrapping air.
- Insert the anchor or fastener with a rotary motion within the adhesive open time. Note Some of the adhesive must flow out of the hole.
- During the resin hardening time the anchor must not be moved or loaded
SIKA® ICOSIT® KC SYSTEM APPLICATIONS
For information on the application of Sikadur®-32+ in conjunction with a Sika® Icosit® KC system, refer to the relevant product Method Statement or contact Sika Technical Service for advice.